Automatic Premix Mortar Plant
The automatic premix mortar plant is applied to produce various dry mortar for house building or wall construction.
Processing capacity：80-100T/H
Sand dryer output: 80-100T/H
There are many types for your selection, read ahead and find the right type for your project!
1. BH has over 27 years of expertise in automatic premix mortar plant.
2. We offer a comprehensive range of one-stop services, from project design to equipment manufacturing and training.
3. Our services include premix production line, packing and palletizing plant, drying plant, crushing plant, and bulk storage silos.
Applications of Automatic Premix Mortar Plant
The premix plant widely used in production of below dry mortar:
1. Binding mortar: tile adhesive, joint mixture, Special adhesive mortar for thermal insulation composite system, etc.
2. Plastering mortar: exterior wall coating mortar, putty, color decoration mortar, thermal insulation mortar, etc.
3. Masonry mortar: ordinary masonry mortar, Special thin mortar for concrete block, thermal insulation masonry mortar, etc.
4. Floor mortar: ordinary floor mortar, Self-leveling mortar, etc.
5. Special mortar: repair mortar, waterproof mortar, hardening powder, etc.
Features of Automatic Premix Mortar Plant
1. Efficient: Equipped with a high-efficient mixer, achieving a mixing ratio of up to 1:10000 and approximately 30% higher mixing efficiency compared to traditional dual-axis mixers.
2. Energy-saving: Designed with a more scientific equipment layout, resulting in a 20% energy reduction.
3. Intelligent: Adopting advanced automatic control system and intelligent equipment, the process of feeding, screening, weighing, packaging and palletizing other processes has realized automatic operation.
4. User-friendly: The operation interface and intelligent control system are intuitive, easy to learn and operate.
5. Accurate: Precise and stable weighing system ensures the stability.
6. Reliable: Fine steel is carefully crafted to ensure the quality of the equipment and the stability of the production process.
7. Flexible: It can be adjusted and customized according to different mortar formulas and production requirements to meet diverse application requirements.
Advantages of Automatic Premix Mortar Plant Compared to Other Manufacturers
1. Design Standards: Exceeds industry standards, ensuring product quality control from the machine design stage.
2. Production Standards: Adopts British standards for manufacturing, offering equipment with better wear resistance and durability.
3. Control System: Utilizes Siemens control system for stable and reliable hardware performance. Self-developed software program incorporates IOT technology for remote equipment debugging.
4. Convenient Service: Arranges on-site installation and commissioning by local technical teams, facilitating customer communication，response quickly.
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Dry Mortar Plant Structure Type |
Mixer Model |
Mixer volume |
Capacity |
Total power |
Batching and packaging |
Occupation area |
Height |
Worker required |
| Large scale Dry Mortar Production Line | ||||||||
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BHSW4000 | 4m³ | 35-45t/h | 140-170kw | Automatic batching & Automatic packaging | 120-180m² | 25m | ≥4 |
| BHSW6000 | 6m³ | 35-75t/h | 150-180kw | Automatic batching & Automatic packaging | ≥300m² | 35m | ≥4 | |
| BHSW10000 | 10m³ | 80-120t/h | 160-200kw | Automatic batching & Automatic packaging | ≥300m² | 35m | ≥4 | |
| Workshop Type Dry Mortar Production Line | ||||||||
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BHE2000 | 2m³ | 5-8t/h | 47kw | Manual batching & Automatic packaging | 30m² | 6m | ≥3 |
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BHSW2000 | 2m³ | 10-15t/h | 60-80kw | Automatic batching & Automatic packaging | 50-60m² | 9m | ≥4 |
| BHSW3000 | 3m³ | 15-25t/h | 80-110kw | Automatic batching & Automatic packaging | 60-80m² | 9.5m | ≥4 | |
| BHSW4000 | 4m³ | 25-35t/h | 100-150kw | Automatic batching & Automatic packaging | 80-100m² | 10m | ≥4 | |
| Simple Dry Mortar Production Line | ||||||||
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BHR2000 (horizontal ribbon) |
2m³ |
1-4t/h | 18kw | Manual batching & Automatic packaging | 20m² | 3.2m | ≥3 |
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BHE2000 | 2m³ | 4-5t/h | 35.5kw | Manual batching & Automatic packaging | 20m² | 4.2m | ≥3 |
Components of Automatic Premix Mortar Plant
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Item |
Advantage |
Photo |
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01 Sand Drying system |
• Single cylinder dryer or three-cylinder sand dryer.
• Discharge moisture content below 0.5%.
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02 Dust Removal system |
• High-efficiency pulse dust collector with chamber-stop air-stop pulse jet technology.
• Higher cleaning intensity and more even distribution of inlet and outlet airflow.
• Dust collectors are installed at each dust emission point on the production line to ensure environmental protection.
• The dust emission concentration is reduced to as low as 10 mg/Nm³.
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03 Screening system |
• High efficiency and stability with a screening efficiency of up to 85%.
• Quick access cover and self-cleaning system.
• Maintenance-free operation.
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04 Weighing system |
• Accurate, stable, and reliable.
• Unique frequency conversion feeding technology for higher measurement accuracy.
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05 Mixing system |
• Advanced twin shaft agravic paddle mixer and plough mixer.
• Core patented technology：frequency conversion technology and sealing technology.
• High material mixing uniformity with a mixing ratio of 1:10000.
• High efficiency and energy-saving, reducing 25%.
• High wear resistance and longer lifespan.
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06 Bulk storage system |
• Dust removal equipment in the upper part prevents dust leakage.
• Arch breaking device in the lower part prevents material agglomeration for smooth powder discharge.
• Uniquely reinforced top for waterproof, moisture-proof, environmentally friendly, and reliable operation.
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07 Packaging system |
• Rich experience for complete automatic packaging palletizing production line.
• Various packaging machines available for different mortar packaging needs.
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08 Bulk loading system |
• prevents separation of finished mortar during loading.
• Prevent dust leakage and protect the on-site environment.
• Fast and efficient automated loading for increased productivity.
• Ensure loading accuracy and prevent material waste.
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09 Smart computer control system |
• Special remote-control system, intelligent self-correction.
• Fault warning patent for security assurance and reliability.
• Report classification and summary query function.
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10 Product service |
• Customized services for scientific solutions and high-quality products.
• Technical support hotline: 7*24h hotline for equipment questions and assistance.
• After-sales service team: Dedicated team for timely customer support.
• Maintenance Manual: Clear instructions, regular reminders for optimal equipment performance and longevity. |
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