Case

The 15-20TPH Dry Mix Plant Project of BH company in Malaysia Was Successfully Delivered

March 15, 2022

01   Project Introduction

 

1.    BH company signed a project contract with a famous German construction group in Malaysia in 2019. The project is a 15-20TPH automatic dry powder mortar production line.

 

2.    The overall engineering design, equipment supply and equipment installation and commissioning training of the project were all completed by BH Company. The project has successfully passed the acceptance inspection in June 2019 and was handed over to the owner for full production.

 

02   Project Details

 

1.    The German construction group (hereinafter referred to as the client) is a professional construction and chemical supplier with branches in many countries around the world. Malaysia is one of its important overseas development companies and markets.

 

2.    This project is a key project of the customer in Malaysia, and has extremely high requirements for the overall layout of the production line, equipment quality and parameters, product appearance, and overall installation. After understanding the customer's intentions and needs, BH immediately arranged for equipment engineers to carry out the overall engineering design.

 

3.    Customers have strict requirements, and BH engineers strive for perfection. After 2 weeks of discussion and modification, according to the needs of customers, BH company put forward a professional and complete solution suitable for customers according to the rich inspection of the industry for many years. The client is very satisfied with the project proposal. After confirming the plan and the final version of the drawing, BH immediately arranged for production.

 

4.   The dry powder mortar production line is composed of dust removal system, screening system, raw material storage and weighing system, high-speed coulter mixing system, intelligent computer control system, automatic packaging system and other related supporting equipment. BH company completes the production of the established equipment on time according to the contract, and then delivers and transports in time, and arranges professional equipment installation engineers to go to the customer's site to participate in the whole process of guiding equipment installation and debugging.

 

15-20TPH Dry Mix Plant Project of BH company in Malaysia Was Successfully Delivered

 

If you want to know about our products and enjoy this month's price discount, please feel free to call our company's sales hotline, or click the button for free consultation!

 

03   Production Line Configuration Introduction

 
Customers mainly produce tile adhesives, repair mortars, jointing agents and other dry powder mortars. The production line designed by BH Company for customers can realize the flexible switching of production of various products.
 
1.    Raw material storage system
 
•    According to the customer's variety of raw materials and mortar formula, BH Company configures 5 sets of raw material storage bins for the customer.
 
•    Storage bin volume: 4*100T+1*80T. The raw material storage system is shown in Figure 1 below.
 
•    The upper part of the storage bin is equipped with a dust removal device to prevent dust leakage. The arch breaking device at the lower part of the storage bin prevents material agglomeration and smooth powder discharge.
 
•    The top of the storage bin adopts unique reinforcement measures, which are waterproof, moisture-proof, environmentally friendly and reliable in operation.
 
BH Mortar Industrial Co., Ltd
Figure 1: Dry mix mortar raw material storage system
 
 
2.    High speed mixing system
 
•    According to the customer's product type and output demand, BH company equips a coulter mixer for the dry powder mortar production line.
 
•    High mixing efficiency: mixer output: 15-20TPH. See Figure 2 below for the high-speed coulter mixer.
 
•    Stir evenly and have good consistency: the mixing ratio can be 1:10000.
 
•    The shaft end is equipped with an automatic lubricating and sealing system, no dust leakage and extremely low maintenance costs.
 
High speed coulter mixer for dry mortar
Figure 2: High speed coulter mixer for dry mortar
 
 
3.    Connection system from weighing hopper to mixer
 
•   Features: Accurate, environmentally friendly and reliable.
 
•   The connection system from the weighing hopper to the mixer is shown in Figure 3 below.
 
•   Multi-point precise control of unloading. Dust is minimized. Strong anti-seismic and anti-interference ability.
 
The connection system of the dry mix plant from the weighing hopper to the mixer
Figure 3: The connection system of the dry mix plant from the weighing hopper to the mixer
 
4.    Automatic packaging and palletizing system
 
•   According to the customer's fully automatic packaging and palletizing needs, equipped with a new pneumatic valve port packaging machine and a high-position palletizing machine.
 
•   Automatic packaging and palletizing system see Figure 4 below.
 
•    High weighing accuracy: BH packaging machine is equipped with CAS high-precision weighing instrument imported from South Korea, and the weighing accuracy rate is as high as 99.96%.
 
Automatic packaging and palletizing system for dry mortar
Figure 4: Automatic packaging and palletizing system for dry mortar

 

 

4.    Automatic packaging and palletizing system

 

•     According to the customer's fully automatic packaging and palletizing needs, equipped with a new pneumatic valve port packaging machine and a high-position palletizing machine.

 

•     Automatic packaging and palletizing system see Figure 4 below.

 

•     High weighing accuracy: BH packaging machine is equipped with CAS high-precision weighing instrument imported from South Korea, and the weighing accuracy rate is as high as 99.9%.

 

 

Automatic packaging and palletizing system for dry mortar

Figure 4: Automatic packaging and palletizing system for dry mortar

 

 

04   Conclusion

 

1.    BH company is a professional dry mix mortar production line manufacturer with more than 27 years of rich experience.

 

2.    As a comprehensive supplier of mixed packaging, grinding, drying, bulk storage projects, BH professional technical team provides customized project design, equipment manufacturing, installation and training under environmental impact assessment (EIA data).

 

3.    The company integrates the advantages of design, processing and manufacturing, construction and installation, and technical services. In the future, our company will further consolidate its advantages, innovate and develop, and create the greatest economic benefits for each owner.

 

If you are interested in our products, or have questions about the dry powder mortar production line, click here to contact us, and engineers will answer and design for you free of charge.

+86 371 6339 7611 / Whatsapp: +86 13838026486
bhmtec@dry-mortar-plant.com
+86 138 38026486
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